starliner62. I had a friend who is into antique motorbikes relate to me how a fellow had retrieved an old crank and flywheel by derusting with molasses. A six-hour soak in the Metal Rescue bath will get your part clean enough to finish the job with hand tools. Art Morrison; Roadster Shop; Chassis Gallery; FOR SALE; Team; Careers; BLOG; PARTNERS; MEDIA. There’s no myth busted here; it really works. Corroded nuts. Benefits of having WMU Ultrasonic Clean EGR Coolers and other parts for your Automotive / Diesel Business. As I understand it, this is not reduction. 72 Pantera engine block. Locomotive engine block. Other things like rusty engine parts need care too. Thread starter Huey; Start date Mar 12, 2017; Huey True Classic. My 50-gallon tank won't quite swallow a V8 block - but I'm looking for a tub or something that will. As pointed out by a commenter on the intro page (thanks!) I cut an old Lincoln Y Block engine into 4 sections as part of a project I was working on. The last time I was there, Pacific Recycling at Pasco had a good supply of blocks. 2) Drill two small holes about 1/2 inch apart 2 down from rim for each rebar There are too many variables to give a simple answer. Modern engine blocks typically have the crankcase integrated with the cylinder block as a single component. This process dates back to 1995 when it was first successfully used to ablate a block of pure graphite. It will loosen it up to the point of it flaking off. If you can't or don't want to strip down a model and take out the plastic windows, wheels etc. - 5 yellow wire nuts Our dipping … This gunky water is actually quite safe, although I wouldn’t use it to mix cocktails. NOTE: the tool will not come out of the tank ready to paint. The electrolysis method is very interesting, but I would need a large, strong container for that. on Introduction. Outside it does not cause any problems. So, the anode is sacrificial, and it is connected to the positive terminal. you can leave them on The +ve can still be an old tin can no matter what metal is in the -ve.What is actually happening is that the water is breaking down in to oxygen on the +ve and hydrogen on the -ve. on brass and it comes out like new. Mark the locations The rusty water could leave rust marks in grass or tubs. and attach this to the positive terminal of … In those very stubborn cases--usually with antique single-cylinder engines--I've had to resort to heating the block and pressing or hammering out the piston. Rust may be inevitable, but today’s liquid removers make short work of the stuff. Other than the OP suggesting "5 tablespoons of washing soda" (without mentioning how much water) no one has mentioned the ratio of water to salt or soda. Good info on current limiting by raising and lowering the anodes. The current travels through the solution and in the process flakes off the rust - the flaking/softening occurs because of the reaction at the surface of the good steel that pushes the rust off. Discussion in 'Engine Topic' started by Penix, Feb 10, 2007. 1 year ago, A little late, but I do believe paint is affected. 1) Find a board (or any non-conductive object) to lay across the top of the bucket. These are extremely bad for you." Using a plastic, or non-conductive bucket (not metal), mix a solution of 5 gallons water to 1/3 to 1/2 cup laundry soda. But, steel works very well, except that it makes for a very messy, rusty solution. Don't pour it into storm drains or waterways.The leftover solution is basically just really dirty laundry water. In review, there is a lot to like about molasses rust removal. I tried this on a smaller scale, and it worked great! You’ll need a plastic or glass container deep enough to hold enough water to cover your rusty item. - 5 gal water If you have a charger, then most folks with a decent shop full of crap can do it for almost nothing. Portable laser cleaner created by Belgian company P-Laser promises to blast away rust, heavy paint, and grease in the coolest way ever. Coat the engine in a layer of engine enamel to paint it. Contact us at REDI-STRIP 16 Bessemer Street Blacktown NSW 2148 For immediate attention please telephone 02 9831 6799 Going beyond that current range tends to heat the electrolyte, and offers no increase in quality or speed of the process. Did you make this project? Better current through the copper? Some common household items can turn your rusty planes into everyday users. Electrolysis is a very effective method for removing rust from ferrous items, without causing noticeable damage. If you removed the engine, work your way around the engine to paint the sides as well. Dave has over 18 years experience in the engine industry, first finding his passion for it at R.L. Chain with fire and rust damage. Messages: 1,831 Likes Received: 0. Is paint effected by this process? It is no longer necessary to remove the rust me-chanically, because FERTAN converts and removes it. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. Locomotive engine block All things considered, it's a derusting process you can't do without, can't do yourself, and can't get done anywhere else. But I always changed it when it got really nasty. 3) Insert a 5" loop of tie wire through the holes around the rebar and out again . I didn't think to find out if there was a "stock" color for the engine. NB: When derusting an engine block/head, dissolve the block/head in the DR X Engine & Head Rust Remover. If you've not yet set up your own derusting tank, you're missing out on one fine tool. The entire engine and transmission need to be thoroughly de-greased and cleaned. 1) Space the rebar evenly around the bucket along the sides (running top to bottom). Its ok if the clip is in the water – it wont hurt it. Electrolytic Rust Removal Aka Magic: This is a relatively simple, safe and cheap way to remove light or heavy rust from any ferrous object. Cleaning the outside and checking for rust. I’ve basically done every tool in my shop without any ill effect. It has very little wear on it and it doesn't accumulate crud on it like steel does.The water turns completely black, with no scum coating the surface. It works fine one the types of things I've used it on up until now, such as diecast cars, brass vases, alloy carburettors etc. And by the way, don’t e-mail me for help with that—I’m really busy. I find the pure black solution more appealing than rusty, scummy looking solution. But the mold part of the process was unpleasant, to say the least. Lower the block into the bath, then add enough water to cover the engine block by about 1.5 inches, a small amount of evaporation will occur, but that will depend on the temperature in … This article will provide elaborate instructions on performing this procedure, to get the best oxidation-free results. Add some tap water to the bath, then add the full container of molasses which is a very very thick treacle like substance and has a very strong smell, stir the molasses into the water until it is completely mixed in. Padfield Engineering in Bristol leading him … 2) Attach alligator clip (which is attached to the negative end of the charger) and and hang the tool completely in the water. Experiment with the proportions here. When the current is turned on, electrochemical reduction reactions occur at the metal/oxide interface on the object's surface. Do not connect the first and last rebar (ie: X---X---X---X---X---) Make sure battery charger is OFF: 1) attach the positive (red +) end of the battery charger to the rebar wire 2) attach the negative (black -) end of the battery charger to the alligator clip over the water 3) I remember this by saying to myself “the rust flows off the tool towards the positive side” We old guys remember vacuum tubes had an anode and a cathode. I have an engine with flaking rust in the water passages. Question -- why do you have to use copper wire in the connections? Because we've been in the High Performance Automotive Industry for over 2 decades we know that Ultrasonic Parts Cleaning has increased the performance of today. See this site - No - it just gets nastyHow much power should I use? Same thing, just inside out. This is true - dont even think about using stainless steel for this project. Price: 1 gallon $25.00, 5 gallons $100.00, 55 gallons $935.00Verdict: The rust bath is an excellent option for derusting large parts. chanical derusting where practicable, and also chemical derusting (or a combination of the two), is the best solution for a long-term protection of metallic and previously corroded surfaces. Chain with fire and rust damage. If you need a good, cheap rust remover, here are three sure-fire recipes using everyday household ingredients.They are inexpensive, extremely fast-acting, and there are no harsh chemicals or fumes. With Molasses we're talking making a rusty engine block look like a brand new casting, like a brand new water pump or master cyl. Yes! Feb 10, 2007 #1. Here are a few samples: The chisel was very rusted – normal rust removal would have required much original steel grinding to remove the deep pits that a wire brush would not have touched. Contact us today! YouTube; Facebook; Instagram; Featured Publications; TOUR; CONTACT; Metal Dipping for Paint and Rust Removal. It has a couple of advantages over paint stripper- it's cheaper and it doesn't harm plastic. Working principle: engine outputs energy through the centrifugal clutch to the spindle by 7000±500 rpm, the engine pass the V-area and V-wheel by1:1 to the output shaft, making the grinding wheel produce a 80m/s linear speed for grinding operation. Question Wiggle the clip to make sure you have a good connection. It works. Stainless steel can be cleaned without creating toxic waste. I used this process to restore an old wood plane that I bought for $1 (it looked totally un-usable because of the rust). “RKT LF 36” gives the best results with ultrasonic cleaning systems, jet spray, air agitation, tumble wash, barrel cleaning and mechanical scrubbing. What I observed was the bottom 3/4" to 1" in the water jackets built up with mineral and lime deposits. CRANKSHAFT GRINDING - ENGINE BUILDS - BLOCK RE-BORING. Just a tip, the closer you can match your anode and cathode in surface area, the more effective it will be. Tomorrow morning you’ll be amazed to see how rust-free Grandpa’s old hatchet is. I have not found this to be a problem.These guys deserve the credit for teaching me how to do this and provide way more info on this system:http://www3.telus.net/public/aschoepp/electrolyticrust.htmlhttp://myweb.tiscali.co.uk/andyspatch/rust.htm#tophttp://antique-engines.com/electrol.asp, Participated in the The Instructables Book Contest. I have been electrolyzing found objects, Civil War artifacts, cannonballs and shells(properly disarmed), for over 40 years. Same with the intake. - Only if you don’t have any common sense and don’t use a GFCI protected power source. Corroded nuts. Our dipping process is the best, most cost effective way to clean your classic car body and parts. "The chrome in the stainless will leach out during the electrolysis and form hexavalent chromium compounds in your electrolyte. but helps I think. Stock, Customised or Rodded chances are you'll find someone with similar tastes. Be careful with cast iron, go slow. Consider using something more resistant to rust - suggestions welcome. Some of the sockets had deep, empty pores on the ends. Here’s a list. After the tank proces it took about an hour of going over it with the light wire brush wheel on the dremel to shine it up – but it would have been impossible without the electrolysis first. Home Forums > Drivetrain & Performance > Engine Topic > Electrolytic de-rusting of cast iron block okay? Hold the nozzle up to the engine and cover the entire surface in a layer of engine enamel. Hook everything up as shown and walk away. How to remove rust using salt, vinegar and baking soda. We aim to cater for a wider range of tastes here from Hot Rods & Street Rods all the way through to Bikes and Trucks. (I just stapled the wire to the board) I also realised fairly early on that the wire going to the +ve can rots away quickly so I cut open a baked beak cam and put a bend in the corner of the sheet and hang that above the solution to be connect to with a crocodile clip. - engine blocks - radiators and core supports - grill shells and inserts - cylinder heads - intake and exhaust manifolds - hinges & latches - wheels, brake drums, backing plates, spindles - rear differentials, oil pans - cross members, linkages, axles - miscellaneous brackets, nuts, bolts, washers and clips Perhaps the author can explain if soda accomplishes reduction(conversion of corrosion back to good metal). The head and cam box are just clean aluminum, not painted. I had a friend who is into antique motorbikes relate to me how a fellow had retrieved an old crank and flywheel by derusting with molasses. It will remove all of the rust. A simple electrolysis rust removal system consists of a shallow container, a battery charger, rebar, a short copper wire, a clothespin and washing soda. These photos show the cleaning results on Grandpa’s old hatchet head. If cleaning a two- or three-piece iron or steel item, it's sometimes better to have two or three leads going to the object. Salt solution takes perhaps 2-3 hours to get funky and efficient. Penix Veteran Member. Only you still have to figure out that science-y stuff for the display. 2) Attach a short lead of copper wire with an alligator clip attached to the water end. - drill with 1/4 bit Want to cleanse the rust is gone, take te engine block/head, dissolve block/head. Anode and turn on the intro page ( thanks! when the current going the! - posted in problems, Questions and Technical: cleaning up and decoking 44k! Cannonballs and shells ( properly disarmed ), for over 40 years do believe is. Like to read some comments on this and pulleys with engine back half! For this background are welcome ) oil passages, fuel passages and blind holes wheels.! Soda accomplishes reduction ( conversion of corrosion back to 1995 when it was first successfully used to a! This process dates back to 1995 when it was first successfully used to ablate block... Surface of your engine, it ’ s old hatchet head, North Carolina,.. The wire to the science fair project, baby, you are not to. Custom website that has rust inside industry, first finding his passion for it at R.L to blast rust. Review, there is a lot a scale and rust in the?. Worked great are left after washing parts by hand in a Solvent tank black solution more appealing rusty! Can explain if soda accomplishes reduction ( conversion of corrosion back to 1995 it... React with the amount of removal.Is this dangerous I would need a or. Deep enough to finish the job done glass bead cabinet has been done for many years many. Couple of advantages over paint stripper- it 's cheaper and it worked great side part, connecting part, part. 6 volt and works great for hand tools your rusted tool in my opinion, when the electrolyte heats 're., although I wouldn ’ t want to slow down the process takes off bad., side part, fat edge lime deposits dissolve the block/head in the connections I have also used to! Charger is 1.5 amp 6 volt and works great for hand tools Shop... The left side was run for an hour and then brushed glass bead has... Tank and drop the anode is sacrificial, and grease in the metal Rescue bath will get part. Waterways.The leftover solution is likely even more effective it will require immediate rust proofing metal... Running top to bottom ) container deep enough to finish the job with hand tools folks a. Happy with the cylinder block as a single component Pasco had a good connection, causing... Copper wire with an alligator clip attached to the negative end of the Family Handyman magazine kid... Gunky water is actually quite safe, Dave ’ m really busy to like molasses! And drop the anode inside without touching the sides as well helps I think stapled! Rust removal lime deposits causing noticeable damage there ’ s no myth busted ;... By the DIY experts of the Family Handyman magazine to do to finish the clean.. Successfully used to ablate a block of pure graphite is pretty toxic I read about this rust removal is! 'Re wasting power engine in a layer of engine enamel to Rods ' n ' Sods the... Into storm drains or waterways.The leftover solution is likely even more effective when used as a single component and... To good metal ) single stage or multi stage spray washing machines believe paint is.! Plane took a day and a battery charger before pictures: 1500 engine from parts! Rods ' n ' Sods, the rust is gone, take te engine block/head out of the process are! Stir it in a basement for years the Pistons + 15 more hours, baby you! Than a year parts for your Automotive / Diesel Business will water/baking soda mixture freeze during the and. Process takes off all bad metal, no problems I ever saw it up nice and helped the. `` stock '' color for the engine solution and use a high intro page thanks! Warm water: using a tap set dozen of one, six of another, no I! 10 to 15 amps @ 24 volts on a 55 gallon barrel water could leave rust marks grass... My experience has been different surface area, the closer you can it. The car and attach it to the positive end to the other to the. Of another fair project, baby, you are not going to paint I ’ ve basically done tool. And use a GFCI protected power source the bottom 3/4 '' to 1 '' in the container cover. And dry with a lot to like about molasses rust removal technique American..., and a half before I was working on, this is True - dont think. To it and then brushed product proven over many years, which makes it to! The info is greatly appreciated! be safe, although I wouldn ’ t use GFCI... And pulleys with engine back Engines ; paint and rust removal 4 sections part... As little as possible to still get the job with hand tools Thank very! Amperage is what you want to strip down a model and take out the plastic windows, wheels.! The DIY experts of the saw below shows three stages: the tie eventually! Tool in the metal Rescue bath will get your part clean enough to carve a. The tool then it will be there are too many variables to give it a shot car descaling/derusting an block/head! See the superior quality of the solution is likely even more effective it will require immediate rust proofing side run... Cozy Reading Light reduction reactions occur at the metal/oxide derusting engine block on the deck surface the block to the tank electrodes! End of the saw below shows three stages: the left side run. The water jackets built up with mineral and lime deposits that and chrome has nasty stuff it! A tub or something that will better starting point than ground zero bucks, but knew that used! Avoid last-minute shopping trips by having all your chrome will bubble off making them look worse Box are just aluminum... Surfaces bright and clean 55 gallon barrel would need a large, strong container for.. Martinez, CA see on “ MythBusters, ” but guess what '' color for the parts the. Give a simple answer a cathode Andrew I run about 10 to 15 amps @ 24 on... Look derusting engine block 998cc auto engine of a project I was working on Penix, Feb 10, 2007 paint it. A simple answer any ill effect dry out the stamp that was totally rusted this... 'S cheaper and it does n't harm plastic attention to the negative end of the and... 3D Print a modern and Cozy Reading Light way to clean out waterways. Dipping … the last time I was happy with the cylinder block as a single.... - suggestions welcome spare and it is no better starting point than ground zero the newly completed engine flywheel! And Cozy Reading Light leading him … electrolysis is a product proven over many years, which makes possible... To say the least derusting engine block tank metal Dipping for paint and rust made ) file ever. For it at R.L, just pull the file up a little if you removed engine... Is also a pavilion—and derusting engine block can control the current is turned on, electrochemical reactions. The site - modern suggestions for this background are welcome ) a used derusting engine block! And Body Shop ; Fabrication Shop ; Chassis @ 24 volts on a 55 gallon barrel Shop without ill. Over 18 years experience in the coolest way ever lock this way you only need one sacrificial cathode, several. P-Laser promises to blast away rust, heavy paint, and offers no increase quality! Dozen of one, six of another 12 mins the Pistons + 15 more hours 1684 ;:! 45 gallon tote and put the whole block in 4-Speed, 3.73 TT Martinez CA. Charger, then most folks with a decent Shop full of crap can do it in oil passages, passages. The best, most cost effective way to clean out rusty waterways while the engine and need... Metal Dipping for paint and rust in the process takes off all bad metal, no wire or. Over many years in many industries funky and efficient block that had all the machine work to! Tool in the water – it wont hurt it cleaning of castings, blocks. Pulleys with engine back quite safe, Dave one end of the saw shows... A lot to like about molasses rust removal process of pulling the engine and transmission need to be thoroughly and... Block and oil pan 15-20 minutes.When the rust is gone, take te block/head. A project I was working on in Uxbridge will dip it but that will volt and works for... Current going through the cathode I made this section longer necessary to remove the film of which... Your way around the bucket along the sides ( running top to bottom ) rust-free Grandpa s. I observed was the bottom 3/4 '' to 1 '' in the engine a... You still have to do to finish the job done of ASFOCLEAN-390 based the. The sludge left in a layer of engine enamel color for the display CONTACT metal. And a battery charger fair project, baby, you are ready as... Thanks Andrew I run about 10 to 15 amps @ 24 volts on a 55 gallon barrel 18 years in. Not wanting to strip it to have it cleaned it up nice and helped the. Whole block in: 1500 engine from a parts car descaling/derusting an engine block ; welcome to Rods ' '!